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CIPHER™ is a manufacturing intelligence platform that turns fragmented production data into a single, trustworthy operational record-so teams can reduce human error, cut scrap, and stay audit-ready across any plant. It connects to your existing ERP/MES/OT systems, captures what happened (and why), and surfaces what's happening now through live dashboards and alerts. The result is faster investigation, clearer accountability, and measurable performance improvements-without ripping and replacing your stack.
CIPHER™ scales enterprise-wide without ripping out what already works, connecting to existing systems and adding governance, role-based UX, and AI copilots for a unified operational view.
Understand performance - even with legacy equipment
CIPHER™ captures machine, sensor, and human events to establish operational baselines across old and new assets alike. This enables OEE-style insights, throughput visibility, and utilization tracking without requiring equipment replacement.
A single source of truth across machines, people, and systems
Every operational, quality, inventory, and logistics event is captured into an immutable timeline - creating a reliable operational history that replaces fragmented logs and spreadsheets.
Always audit-ready, not audit-dependent
CIPHER™ structures operational and document data to align with audit, compliance, and regulatory requirements - reducing audit preparation from weeks to minutes.
From data visibility to decision velocity
With all events unified, CIPHER™'s AI assistant delivers real-time insights, alerts, recommendations, and forecasting across plants, regions, and business units - from one platform.
An append-only lineage layer capturing events across machines, materials, people, and jobs for full traceability.
Real-time digital twins and dashboards for jobs, materials, crews, constraints, and plant operations.
An AI assistant grounded in your documents and operational lineage to support investigations, audits, and "what happened?" analysis.
Reference architectures and integrations across edge, on-prem, and cloud environments (ERP, MES, SCADA, controllers, data lakes).
Role-based access, audit-ready logging, and program-level KPIs to track waste, errors, downtime, and yield by line, site, and SKU.
Faster issue acknowledgment and response time when errors do occur (via mobile alerts + clear context).
Reduction in start-up waste on recurring jobs after standardizing set-up curves based on historical lineage.
Reduction in time to complete audits or customer investigations (from days to hours).
Reduction in unplanned micro-stoppages and “coordination delays” (waiting on info, materials, or approvals).
On complex print lines, most problems aren't mechanical they're procedural. CIPHER™ connects procedures, job packets, and material IDs into a single, reliable source of truth for every run. Operators see exactly what to run, with which materials, and in what sequence-reducing avoidable downtime, scrap, and rework.
From pulp to finished product, small defects add up fast. CIPHER™ links rolls, substrates, inks, and job history so you can see exactly where waste comes from and which SKUs, materials, or machines drive it. That turns scrap and rework from a "cost of doing business" into a line item you can systematically reduce.
In secure and high-stakes printing, your history has to be more than spreadsheets and log files. CIPHER™ acts as an immutable operational historian, preserving the full genealogy of materials, machines, and decisions as an append-only event chain. That gives quality, compliance, and portfolio leaders a tamper-evident record they can rely on-across shifts, sites, and GMs.
Waiting for yesterday's report means reacting too late. CIPHER™ builds a live operational twin on top of your historian, feeding heads-up dashboards and intelligent alerts from real project data. Supervisors see every running and upcoming job, material risk, and constraint in one cockpit-so they can act before problems hit the customer.
Audit week shouldn’t feel like a fire drill. CIPHER™ Audit turns compliance into a continuous, evidence-first workflow, aligned to ISO 14298 and Intergraf ICR. Reconciliation and dual-control sign-offs keep every movement accounted for, while the Evidence Locker organizes proof by clause for instant retrieval. Configure audit profiles and reports to match your workflows. CIPHER™ can map your controls and evidence for any ISO standard you need to meet.
CIPHER™ Vault turns your documents, SOPs, and lineage history into AI copilots that can answer "what happened?", surface root causes, and draft reports or CAPAs in seconds. grounded in lineage and live data.
LLMs grounded in your data
Models use sensor streams and history from the lineage engine to predict remaining useful life, trigger PM at the right moment, and prioritize work across presses and finishing.
Condition-based care
Operators and leaders describe what they want to see-"show scrap by roll and substrate for the last 30 days," "compare OEE by press for this SKU family"-and CIPHER™ generates tailored charts and dashboards on the fly,
Natural-language analytics
CIPHER™ is built for owners, operators, and budget holders who need more than another dashboard. They need a trustworthy view of how work really moves through the plant. From reducing human error on the line, to attacking scrap and yield loss, to preserving an immutable history of every roll/job.
CIPHER™ turns your production data into a live operational digital twin you can manage in real time. Our four pillars show how our lineage engine helps secure and fast-paced printers protect margin, simplify audits, and unlock capacity without new hardware.
CIPHER™'s lineage engine turns complex operations into a traceable, trustworthy history of work-whether you're running secure printing, packaging, logistics, or any other industrial production line.
Computer vision and SPC watch for variation and surface actionable prompts tied to jobs and lots.
CIPHER™ ties roll IDs, pallets, and WIP to the 2D/3D factory layout, so you can see exactly which press, station, or storage area each roll is at-across presses, rewinders, staging, and inventory.
Constraint-aware schedules re-sequence jobs as materials, color standards, crews, or regulatory priorities change-using real lineage and WIP, not static assumptions.
CIPHER™ pushes lineage-aware alerts and notifications to mobile and tablet devices-press issues, roll changes, quality holds, and schedule shifts.
CIPHER™'s live dashboard gives owners, operators, and engineers a single heads-up display for the entire printing stack. From one screen you can watch message rates from every press, track active sources and connections, spot defects as they stream in, and see overall system health in real time. Tabs for Overview, Analytics, Impressions, Monitoring, and Sources let you move instantly from a plant-level picture to the specific jobs, lines, and data feeds that need attention.
CIPHER™'s protocol adapters make it easy to bring the real world into your lineage engine. From PLCs and OPC-UA tags to AMQ/MQTT streams, TCP endpoints, and camera feeds, you can manage all live connections from a single control panel. See which adapters are running, stopped, or failing, drill into individual streams, and keep critical data flowing into your dashboards and operational twin without custom one-off integrations.
The Locations view gives you a live roster of every press, finishing cell, and warehouse area feeding your operation. Each tile shows how many printers sit at that location, how many impressions they're producing, and whether anything is running, idle, or in a failed state. With one click on View Details, you can dive into a specific location to see its digital twin, roll distribution, and job-level activity, without losing sight of the bigger factory picture.
The Enhanced Rollmap gives leaders a real-time quality feed for every press. In a single view, CIPHER™ summarizes the last 24 hours, or any time range you choose, showing how many impressions were good versus bad across all printers, or filtered down to a single press or roll ID. The green bar on the right acts as a visual "health gauge" for your production window, while the event list below lets you investigate individual defects, their source printer, and the exact moment they occurred.
CIPHER's OEE Dashboard gives you a single cockpit for equipment effectiveness across the entire factory. Whether you already have an OEE system or you're streaming raw machine data, CIPHER™ can sit on top of existing calculations or compute OEE directly from run time, downtime, rejects, and cycle data. The dashboard rolls everything up by device, protocol, and shift, showing Availability, Performance, and Quality scores, trend lines, Six Big Losses, and device comparisons so leaders can see where effectiveness is slipping and exactly which presses or lines to focus on first.
An append-only lineage engine records every event-materials, machines, people, and decisions-as a tamper-evident chain that outlives any single system or site.
Genealogy of every job
Live dashboards show WIP, OEE, scrap, downtime, and inventory pulled from PLC/SCADA and ERP, plus lineage context for each job and roll.
See the line as it runs
CIPHER™ renders your plant as a 2D or 3D top-down layout, mapping presses, rewinders, finishing lines, labs, and material stations onto an architectural floor plan. Live lineage and OT data show which jobs are on which machines and where each roll or pallet is in the process-updated in real time.
Natural-language analytics
We meet your team where they are-no jargon, no blame. CORE maps systems, data, and workflows to show exactly where AI will help (and where it shouldn't yet). The outcome is a believable first move that builds confidence on the floor and with leadership.
What you get
Readiness scorecard (people, data, process, tech, risk)
Data health report with a prioritized fix list
Use-case backlog ranked by value, effort, and risk
Guardrails for safety, security, and compliance
One to three quick-win candidates with clear acceptance criteria
A 60–90-day plan and briefings for execs and frontline crews
How we work
Observe real work, stakeholder interviews, map constraints, baseline KPIs (throughput, first-pass yield, changeover time, downtime), UX Research, agree on the first win.
COMMAND places embedded AI architects shoulder-to-shoulder with your people to implement a CORE quick win in live operations-transparently, with weekly demos and explicit tradeoffs.
What you get
Pilot-to-production implementation with human-in-the-loop controls
Integration at the line: PLCs/SCADA/MES, industrial cameras/vision, and existing apps
Runbooks, SOPs, and training so the work is repeatable
Reliability hardening, monitoring, and rollback plans
KPI tracking and value verification (measured lift, not modeled)
A path to "next line / next site" if the win holds
How we work
Respect OT constraints (safety, uptime, air-gaps). Operators define acceptance. We transfer capability as we build, so knowledge stays with your team.
An append-only lineage engine records every event-materials, machines, people, and decisions-as a tamper-evident chain that outlives any single system or site.
Genealogy of every job
Live dashboards show WIP, OEE, scrap, downtime, and inventory pulled from PLC/SCADA and ERP, plus lineage context for each job and roll.
See the line as it runs
CIPHER™ renders your plant as a 2D or 3D top-down layout, mapping presses, rewinders, finishing lines, labs, and material stations onto an architectural floor plan. Live lineage and OT data show which jobs are on which machines and where each roll or pallet is in the process-updated in real time.
Natural-language analytics
See how CIPHER™ connects your existing systems to deliver real-time visibility, governance, and AI-powered insights across your operations.
